Lotus Surgicals Pvt Ltd.

Lotus Surgicals Pvt Ltd.

Lotus Surgicals Pvt Ltd.

Lotus offers comprehensive range of surgical devices. We design, develop and manufacture our products using high ended technology under clean room conditions - and under the supervision of highly skilled personnel and qualified staff. Following facts throw light on our organization: Manufacturing unit - Dehradun: The Lotus facility is an integrated manufacturing facility, producing finished products as well as primary finished packaging itself. The Quality Management System (QMS) is developed to provide assurance that all systems are designed and implemented as per the standard norms The 15, 000 sq.ft. manufacturing area has a total of 20 class 10, 0000 cleanrooms of varying sizes. The guiding principles at Lotus are honesty, integrity and hard work. The core team ensures the values are preserved and practiced down the line.

Company details

Unit No. 3B, 21-22, 3rd Floor, Paragon Plaza, Phoenix Market City, LBS Marg, Kurla (West) , Mumbai , Maharashtra 400 070 India
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Business Type:
Manufacturer
Industry Type:
Medical Equipment
Market Focus:
Nationally (across the country)

  • The entire range of lotus products is manufactured in a validated ISO 7 class facility (10,000)
  • Facility in technical consultation with H&A Consultants, Williamsburg, USA
  • At Lotus, quality is never by accident, it is always by design, Using QMS, quality is reviewed periodically
  • Focus on quality and excellent sales and distribution network has resulted in a 75 percent annual growth for the company
  • Lotus has reputed panel of advisers, who advise on various aspects of microbiology and surgery
  • All our equipment conform to the highest environmental standards, and the facilities for our employees are of the topmost order
  • We ensure proper training for our people in operations, safety and environmental matters
  • Offer programme whereby team's skills are constantly upgraded
  • We have a strong affinity for the local populace and are providing employment opportunities to them
  • A customer base of more than 2,500 hospitals and nursing homes across India

Lotus’ ultra modern 60,000 square feet (5,574 square metres) facility in Dehradun, India is at par with the best of the Medical Device manufacturing facilities in the world. From the beginning, Lotus has been committed to creating a world-class manufacturing facility capable of delivering superior quality Sterile Medical Devices to domestic and international markets. In pursuit of this objective Lotus has spared no effort to select from the world market the highest quality manufacturing and testing equipment available. Unlike other competitors who typically utilize large Class 100,000 work areas, Lotus has chosen to create individual Class 10,000 Clean Rooms for the storage (critical components), preparation (sutures) assembly, packaging and sterilization of their products, as well as controlled warehouse and finished goods areas.

While competitors either ship their products to contract facilities for sterilization or have large EtO Sterilization Chambers for processing their products, Lotus has chosen to utilize a unique state-of-the-art 100% EtO Sterilizer from Anderson Sterilizer. This Sterilizer has the ability to process and monitor smaller individual lots and ensure better EtO distribution. It is also equipped with an Abator that neutralizes the discharged EtO into carbon dioxide and water prior to release, thus eliminating damage to the environment and EtO exposure risk to the operators. The facility is also equipped with a Quality Assurance Laboratory and a separate isolated Microbiological Laboratory. To ensure that the manufacturing operations are uninterrupted by power outages, the facility has been equipped with a 725 KVA generator equipped with an MTU engine (Mercedes Benz).

Lotus’ commitment did not stop with the facility and equipment. It has chosen to select only the highest quality raw material components (suture, needles, mesh, etc) from the world market for use in the manufacture of the products. In addition they have developed user-friendly packaging in consultation with DuPont, clearly identified to minimize the opportunity for error while maintaining sterility and product stability.

In conclusion, I have no hesitation in saying that Lotus, through dedicated ownership and joint commitment to quality, has raised the bar for the medical device industry in India and will occupy a prominent place in the world market in the years to come.

Vision:
To have a global presence in the medical devices industry through innovation, research and development

Mission:
To manufacture high-quality medical devices consistently with an abiding concern for human life and deep regard for human values.

  • The best of manufacturing facility, raw material components and manpower come under one roof at Lotus
  • The guiding principles at Lotus are honesty, integrity and hard work. The core team ensures that these values are preserved and practised down the line
  • Clean room construction from non-particle shedding modular panels ensures air tight rooms, better insulation and ease of maintenance
  • The 15,000 square feet manufacturing area has a total of 20 class 10,000 clean rooms of varying sizes
  • Ultra modern facility, combined with well trained personnel, ensures consistent quality in manufacturing
  • Lotus, in consultation with DuPont, USA developed a unique, hermetically sealed aluminium peel-off pouch for packaging the entire range of synthetic absorbable sutures
  • The Andersen Sterilizer delivers precise moisture levels through a humidity chip and utilizes less than 1/6th of the EtO used by conventional sterilizers
  • At Lotus quality is never by accident it’s by design, using the Quality Management System (QMS). Every quality aspect is reviewed periodically
  • At Lotus only the finest quality needles are selected and customized for each surgical speciality and procedure
  • Mesh in various shapes and sizes are available, laser cut and double wrapped with DuPont Tyvek Paper
  • The earth is our only home - as it stands. Lotus feels responsible for the earth and the people who dwell on it

The Lotus facility is an integrated manufacturing facility, producing finished products as well as primary finished packaging itself.

The Quality Management System (QMS) is developed to provide assurance that all systems are designed and implemented as per the standard norms.

The QMS is based on the following strong pillars:
  • Quality Policy
  • Quality Risk Management
  • Robust Technology
  • Quality By Design
  • Facility Designing as per international standards
  • Standard Operating Procedures
  • Compliance to Standard Operating Procedures
  • Internal Audit System
  • Role & Responsibility of Quality Assurance function
  • Independent QA
  • Well-equipped QC Laboratory
  • Well-equipped Microbiology Laboratory
  • Vendor Qualification & Approval
  • Change Control Procedures
  • Qualification & Validation

The Quality Management System is reviewed periodically to keep it updated with any changes in practices. This will be driven by Quality Assurance and reviewed by the Management periodically.

Such an effective Quality Management System is the current thinking of the industry.

The ‘TONS’ river flowing quietly behind our plant is symbolic of our concern for the environment. This gentle brook is clear and devoid of effluents. Which, again, underlines our eco - friendliness.

As a corporate manufacturing high quality medical devices, Lotus’s responsibility extends far beyond its manufacturing activities. Which is why you’ll find that we not only have an abiding concern for the environment but also deep regard for the people in our community.

No wonder, all our equipment conform to the highest environmental standards, and the facilities for our employees are of the topmost order. We ensure proper training for our people in operations, safety and environmental matters.

We have installed a programme whereby their skills are constantly upgraded. More importantly, we have a strong affinity for the local populace and are providing employment opportunities to them.